PERMANENT MOLD METAL CASTING FOUNDRY PROCESSES

Established in 2007, Edelbrock’s permanent mold foundry is a showcase of modern technology and efficiency. The 70,000 square foot facility is equipped with a modern tower jet melter furnace offering a melting capacity of 3,000 pounds per hour of aluminum. Cores are manufactured using a PLC controlled Laempe cold box (Isocure) and various shell core machines. Robotically controlled pouring ensures precise and consistent pouring for outstanding casting quality. Edelbrock’s Permanent Mold foundry is ready to fulfill your needs for high-quality castings.

Processes and Capacities

Casting Process: Permanent and Semi-permanent mold castings.

Core Production: Permanent mold core production is processed through a high-volume Laempe automated cold box (Isocure) and 20 B&P shell core machines.

Molding Machines: Two semi-automated PLC controlled Hall vertical molding machines, two semi-automated PLC controlled 3HS Hall tilt molding machines (36” X 38”).

Dry Sand Molding: Dry sand molding adds to our services. We can process 300 lbs of aluminum per minute and produce molds weighing up to 1,000 lbs.

Robotic Ladling Systems: A KUKA 6-axis robotic ladle provides precise metal pouring. The 6-axis technology produces repeatable pours for outstanding casting quality.